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Epoxy for telescope construction

Started by [email protected], 05/31/2005 09:41AM
Posted 05/31/2005 09:41AM Opening Post
Hello:
I want to make a new truss structure using thin wall aluminum tubing, to save weight. The tube is only 4' long so it doesn't need to come apart. Since the aluminum tubing is so thin, I am thinking of using epoxy to bond the aluminum parts together instead of welding. I have used epoxy for smaller parts, such as for some parts that hold my spider, but not for the whole structure.
I bought some J-B weld since I read is was quite good for bonding metal. Does anyone have experience using this stuff? Are there other epoxies that are recommended for aluminum? What is the optimal thickness of the bond? Or, is it just plain stupid to try and epoxy a telescope together?

Cheers
Mike Connelley
Posted 06/01/2005 04:15AM #1
It's been my sad experience that even the best epoxy (JB is very good) fails and fails suddenly (depending on investment, perhaps tragically) on aluminum.